Characteristics
| Model | Width | Coil weight (kg) | Minimum thickness (mm) | Maximum thickness (Steel 420 Nw/mm²) | Speed | Back up rolls | Slitting tilting |
|---|---|---|---|---|---|---|---|
| TwinCut 30 | 1550 | 10.000 15.000 20.000 | 0’6 | 3 mm | 30 m/min | Yes | Motorized |
One more step, a compact line for 3 mm thickness with simultaneous multi-format cutting.
The tilting straightener, a machine conceived to offer the highest quality of sheet straightening. Inside, 15 rollers of which 2 at the entrance and 2 at the exit superimposed, carry out the traction of the sheet. 11 straightening rollers, 5 up and 6 down. Each of them is accompanied by counter-rollers, which prevent their bending.
The tilting of the upper part of the straightener is motorized with reducers and a spindle to carry out the straightening mission.
The quick-adjust slitter is on the same bench as the straightener. The lateral module moves to allow the extraction of the cutter cylinder and thus facilitate the composition.
Cut-to-length shear with reducer or pneumatic clutch, depending on the thickness to be cut.
Designed specifically for cutting lines. Mobile desk, so that the operator has ease of movement and continuous visualization.
equipment
Standard
- Uncoiler
- Coil car
- Hydraulic introduction table
- Entrance guide
- 7 roll straightener
- A complete slitting axis with 3 circular blades
- Cut-to-length shear
- Drive-by Servomotor
Optional
- Motorized hydraulic pressure arm
- Paper recoiler
- Plastic film device
- Specific electronic equipment.
- Stackers, packers
- Scrap recoilers (cleaning or sanitation)
- Motorized guide entrance adjustment
Savings in raw materials
The purchase of coil instead of format implies an average saving of 5% in raw material cost. We make the most of the coil length, thus wasting less material. This way, we will achieve a greater benefit for our final product.
Less Storage Space
The coils take up much less space than the traditional sheet metal format. They are comfortable to store, and their handling is agile and safe.
Higher productivity
A 1-ton 1-millimeter-thick coil is 850 meters long. With an Ekicontrol cutting line, we can cut 3-meter formats in less than an hour.
Straightening Quality
The quality of the straightening of our cutting lines accomplishes with the most demanding international standards.
Flexibility
The flexibility of having the circular blades implemented in the straightener module allows us to adjust the width and make all the cuts of the coil on the same machine.
Adaptability
We can adapt all kinds of reception tables of formats: scissor tables, fixed tables, tables of different lengths, interchangeable to adapt to your manufacturing needs.
Photos and videos
Customer Reviews
“Before without cutting line, we had the industrial pavilion full of sheet metal formats everywhere. Now the coils are stored occupying a much smaller space and are kept protected from blows, abuse, etc. »
«We have reduced to 1 third the time to download formats to reels and we use fewer people and elements for a quality download»
“Since we use reels instead of formats, we have much less waste. The waste also implied a place to store it, a time and staff to store it and a time to load it into the scrap truck »
«Now we can make more effective purchases and save money by purchasing reels since there are no cutting or packaging processes involved.»
«The use of coils has allowed us to change the chip, and unify thicknesses and materials, thus being more productive, efficient in handling and managing materials and even having greater purchasing power»
«Before we always lacked a format of x measure or thickness, and we had to order a minimum of 3000 kg, now with the coil, it is simpler and it is always there, available for the length you need»
«The handling of the sheet is very elaborate, you have to use elements and people to maintain its quality without damaging it, with the coil to reduce handling, a single person can do it and directly go to the following processes»
«We do not understand how we have taken so long to buy a cutting line»
«It always seemed to us that another machine was going to be more productive than the cutting line, and we were wrong»
«Not depending so much on the service center gives us freedom to act and make decisions»
«Thanks to having the slitting line, I bought about 100 tons of coil from a company that needed to sell at a fantastic price»
«Before we cut everything with shears, and we have gained in health, the workers were very fatigued by the weight of the sheet metal and then pick it up from the ground by the back of the shear»
«Energy consumption has dropped considerably, the cutting line consumes very little to cut 1 sheet, when before we used the forklift or crane, the power of the shear, or the punching machine …»
Application Sectors
Maintenance
Tailor-made maintenance solutions
At EKICONTROL we offer machinery maintenance, including regular assistance to verify equipment efficiency and ensure continued productivity.
At the same time, guidance is provided to the customer’s staff to keep the equipment in the best working conditions, and to be able to analyze all the improvement options that can be incorporated into the equipment to achieve higher performance and production.
| Maintenance | Preventive | Preventive + Corrective | Preventive + Corrective + Warranty extention | ||
|---|---|---|---|---|---|
| Yearly preventive inspections | |||||
| Detailed report of the inspection | |||||
| Discount in corrective actions of the incidents detected during the inspection | 100% free | ||||
| Discount on parts replacement, during the contract period | 20% Discount in parts to be replaced | 50% Discount in parts to be replaced | 100% Discount in parts to be replaced: Replacement of shears and separators, cut to length shears, gears, oils, filters. | ||
| Operators training for the efficient use of equipment. | |||||
| Labour included during the contract period | |||||
| Travel and accommodation expenses included | |||||
| Annual replacement of all key parts, at no extra cost | |||||
downloads
Frequently asked questions
Se aconsejan hasta 3 cuchillas más como mucho, aunque hay clientes que han colocado hasta 5 más.
Los enrolladores de retales sirven para enrollar el borde de la chapa que se ha saneado. Así facilita el enrollado para su posterior desecho.
Entre otros, aluminio, galvanizado, prelacado e Inoxidable.
En la TWINCUT20 este proceso lo realiza el operario variando la penetración de los rodillos superiores de enderezado.
Entramos dentro de los parámetros de la normativa europea.
Sí, hasta un máximo de 1550 mm.
Normalmente no, pero cuando se van procesar materiales más delicados, como el inoxidable, es necesario limpiar los rodillos. Esta limpieza la realiza el operario de manera manual como mantenimiento.
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